Common faults and treatment of polyurethane adhesive dry compounding
fault phenomenon
phenomenon description
solution
bubbles appear in the composite film
the temperature of the drying channel is too low, leaving residual solvents
● improve the drying channel Adjust the air volume and wind speed
the moisture content of the solvent is too high
● control the solvent content to be less than 0.2%
the environmental humidity is too high
● keep the environment ventilated and dry
the composite film is wrinkled
rewinding this button controls the quick oil return valve or the unwinding tension is inconsistent, too large or too small
● adjust the rewinding Unwinding tension
unbalanced pressure or uneven pressure of the composite roll
● adjust the composite roll to make it in balance
filling of the composite roll or imbalance of the guide roll
● adjust the composite roll or adjust the balance of the roll search
the composite film is equipped with mechanical equipment such as levers, white spots
the environmental humidity is too high or the water content of the solvent is too high
● control the environmental humidity and the water content of the solvent
excessive residual solvent
● increase the temperature of the drying path or reduce the temperature of the drying path.The Slow speed
the mixing of adhesive is uneven
● the mixing is uniform
the amount of curing agent is too much
● the amount of curing agent is reduced
the composite film is still sticky after curing
the mixing of adhesive is wrong or the mixing of adhesive is uneven
● grasp the use conditions and process of adhesive correctly
the environmental humidity is too high, The water content of the solvent is too high
● control the environmental humidity and the water content of the solvent
incomplete curing
● increase the curing temperature or extend the curing time
the quality problem of the glue itself
● replace the glue
the peeling strength of the composite film is low
the glue amount is insufficient
● increase the working concentration and replace the rubber roller
the film is damp or the corona treatment fails
● replace the film or conduct corona treatment.
incomplete maturation
● properly extend the ripening time to avoid galling contact surface time
too high water content of the solvent causes the imbalance between the main agent and the curing agent
● control the water content of the solvent to be less than 0.2%
the packaging bag produces peculiar smell
the temperature of the drying channel is too low, and there is too much residual solvent
● increase the temperature of the drying channel and increase the air volume and wind speed
aromatic impurities (toluene, xylene) are contained in the dilution solvent
● improve the purity of the solvent
additive odor in the film
● exchange the film
the ink is not completely dry when printing,
residual solvent with high boiling point
● rewind the printed film through the drying channel again
the adhesive contains aromatic solvents
● replace the glue
low heat sealing strength
quality problems of the adhesive itself
● replace the adhesive
the amount of adhesive curing agent is too small
● increase the amount of curing agent
the environmental humidity is too high or the water content of the solvent is too high
.● control environmental humidity and solvent water content
The film is not cured
● extend the curing time
source: Huashi chemical
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